- No. 9, Chaoshan Industrial Park, Tangqi District, Hangzhou,China
- support@lowayequipment.com
- 86 189 5282 5752
Trusted by 10,000+ Projects | Over 25 Years of Experience | OEM/ODM/Custom Manufacturing
As cities expand and infrastructure demands increase, shield tunneling and deep foundation projects generate hundreds of tons of high-moisture slurry daily. Managing this slurry is not only crucial for environmental compliance but also a major factor in controlling project timelines and costs.
Volume Overload Crisis: Daily sludge volumes reaching 400-800 tons per project, overwhelming traditional processing capabilities and creating severe operational bottlenecks.
Cost Escalation Impact: 12% project cost increases due to inefficient sludge processing methods, disposal challenges, and regulatory compliance failures.
Environmental Compliance: Zero-waste regulations require immediate solutions, given the 92% initial water content in typical construction sludge, which creates disposal impossibility.
Timeline Pressure and Reality Processing bottlenecks create project delays, threaten critical milestone completion, and generate substantial penalty exposure.
Loway Equipment delivers purpose-built chamber filter press systems that transform slurry dewatering into a streamlined, cost-efficient, and eco-compliant process. Our customized systems are engineered to meet the challenges of urban tunneling, metro rail construction, real estate foundations, and marine engineering.
Intelligent Hydraulic Pressing System Precise pressure control system optimizing dewatering efficiency with automated cycle management for consistent performance across varying sludge compositions.
Multi-Layer Filter Plate Cross-Design Innovative cross-design pattern maximizing filtration surface area while ensuring optimal cake formation and extended operational cycles.
Wedge-Shaped Compression Technology Proprietary compression innovation achieving industry-leading dewatering results with consistent moisture content below 30%.
IoT Smart Control Integration Real-time monitoring, remote parameter adjustment, and predictive maintenance capabilities accessible via mobile app or central control room.
Project Challenge: 400-Ton Daily Processing Bottleneck Metro Line 14 shield construction generated over 400 tons of daily sludge, creating severe processing bottlenecks that threatened project timeline completion.
Loway Solution: Custom Chamber Filter Press Deployed intelligent hydraulic pressing technology with multi-layer filter plate cross-design, specifically configured for high-volume continuous operation.
Quantified Results Achieved:
Technical Specifications:
Project Challenge: 800-Ton Daily Volume with Zero-Landfill Requirement Large-scale metro project producing 800 tons daily sludge with 92% initial water content, requiring complete elimination of landfill disposal under new environmental regulations.
Loway Solution: Advanced Wedge Compression Technology. Implemented deep dewatering system achieving unprecedented moisture reduction and structural integrity for resource recovery applications.
Quantified Results Achieved:
Value Creation Achievement: Processed sludge successfully converted to C30-grade eco-friendly bricks, replacing traditional clay bricks in auxiliary construction while generating substantial additional revenue stream of ￥150,000 monthly.
Resource Recovery Impact:
Project Challenge: City Center Location Requiring Zero Sludge Water Discharge High-profile urban development project in dense city center with strict environmental requirements prohibiting any sludge water discharge.
Loway Solution: Fully Enclosed Processing System. Deployed comprehensive closed-loop system with high-efficiency filtrate separation module ensuring 100% water recovery and reuse.
Quantified Results Achieved:
Environmental Impact: All separated water is successfully recycled for construction site dust suppression, creating a complete water resource closed-loop circulation and achieving true zero discharge compliance.
Project Challenge: Multiple Equipment Units Requiring 24/7 Centralized Management Major cross-sea bridge island-tunnel project with tight timeline requiring continuous operation of 6 distributed filter press units with efficient centralized management.
Loway Solution: IoT Intelligent Control System Implemented a comprehensive smart control system enabling real-time monitoring, remote parameter adjustment, and predictive maintenance through mobile app and central control room interface.
Quantified Results Achieved:
Operational Excellence Impact: Management personnel can complete status monitoring and parameter optimization for 6 equipment units from the central control room, with real-time adjustment of pressing pressure, cycle duration, and 12 additional operational parameters. The system provides a warning of potential failures, minimizing downtime risk.
✅ Cost Reduction Achievement 10-25% comprehensive sludge processing cost decrease through improved efficiency, reduced disposal requirements, and optimized operational parameters.
✅ Compliance Assurance Guarantee 100% environmental regulation compliance with zero-waste achievement, water recovery capabilities, and complete regulatory satisfaction.
✅Efficiency Gains Delivery 2-3x processing efficiency improvement eliminating bottlenecks, accelerating project timelines, and ensuring milestone achievement.
✅Timeline Protection Assurance Guaranteed project milestone achievement with 98% continuous operation rate, predictive maintenance, and comprehensive support.
Free 48-Hour Analysis Commitment: Loway technical experts will provide comprehensive operational analysis and customized sludge processing optimization solutions within 48 hours of inquiry submission.
Custom Solution Development: Transform sludge processing from a project bottleneck into a profit-generating asset through engineered solutions tailored to specific project requirements.
Immediate Consultation Availability: Contact our engineering team today for immediate consultation and detailed project assessment with comprehensive recommendation development.
Ready to Optimize Your Filtration Process?
Contact our team of filtration specialists today to discuss how our filter press solutions can address your specific solid-liquid separation challenges. From process assessment to custom configurations, we’re here to help you achieve maximum efficiency and product quality.
filter press price | sludge dewatering equipment supplier | filter press manufacturer| dewatering screw press | belt filter press | wastewater treatment equipments| wastewater treatment plants
schedule a consultation with our filtration experts