New Energy: Battery-Grade Filtration
Ultra-Pure Materials. Maximum Yield.
Advanced separation systems for Lithium-Ion, Photovoltaic, and Hydrogen sectors.
At Loway Equipment, we engineer filtration systems that power the green revolution. Whether you are synthesizing Lithium Precursors, recovering Silicon cutting fluid, or recycling Black Mass, our equipment is designed to ensure purity, maximize yield, and withstand aggressive corrosion.
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The Core Challenge: Purity is Power
In New Energy manufacturing, even micron-level contamination can cause battery failure.
- Magnetic Impurities: Zero tolerance for Iron (Fe), Copper (Cu), or Zinc (Zn) particles in cathode materials.
- High-Value Loss: Inefficient separation means losing expensive Lithium or Cobalt in the waste stream.
- Aggressive Chemistry: Production involves strong alkalis (pH 14) and acids (H₂SO₄) at high temperatures.
The Loway Solution: Two Lines of Defense
We offer specialized equipment for both your Production Line and your Plant Utilities.
Best For: Precursor Washing, Lithium Carbonate, Anode/Cathode Materials.
The Tech:
- Iron-Free Design: All contact surfaces are clad in SS304/316L or coated with Epoxy/Halar. We use non-metallic piping and wear strips to ensure Zero Magnetic Pollution.
- 30 Bar Squeeze: High-pressure membrane squeezing produces ultra-dry cakes, reducing downstream kiln energy costs.
- Smart Washing: Multi-stage counter-current washing recovers >99.5% of Lithium/Cobalt ions.
Best For: General Plant Sewage, Canteen Waste, Washing Tower Blowdown.
The Tech:
- Low Cost Utility: While not for product contact, the Screw Press is the most energy-efficient tool for treating the factory’s general wastewater sludge. It runs 24/7 with minimal attention.
Technology Selection: Matching the Tool to the Zone
Membrane Filter Press (Loway)
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Role Core: Production Process
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Purity: Ultra-High (Battery Grade).Iron-free design prevents contamination.
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Separation: Precision Washing. Essential for removing sulfates/sodium from precursors.
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Why Loway? Max Yield. Recovers valuable metal ions from the liquid.
Screw Press (Loway)
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Role Core: Plant Wastewater Utility
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Purity: Industrial Grade. Stainless steel wetted parts, but screw wear can introduce trace metals.
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Separation: Simple Dewatering. purely for volume reduction.
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Why Loway? Low OPEX. Handles general sludge cheaply and quietly.
Key Applications
Application | The Challenge | The Loway Solution |
Lithium Precursors (NCM / LFP) | Washing out impurity ions (Na, SO4) without introducing iron. | “Iron-Free” Membrane Press. SS316L clad frame + Precision Washing ensures battery-grade purity and low moisture. |
Photovoltaics (Silicon Cutting) | Recovering micron-sized SiC/Diamond powder and PEG liquid. | High-Precision Press. Uses specialized tight cloths to capture 1-2 micron particles, enabling resource recycling. |
Battery Recycling (Black Mass) | Handling variable, mixed-metal slurry from shredded batteries. | High-Pressure Dewatering. Robust design handles the abrasive black mass, producing a dry cake for refining. |
Hydrogen Energy (Fuel Cell) | Recovering expensive Platinum/Palladium catalysts from acid. | Corrosion-Proof Press. PVDF plates resist strong acids, capturing 100% of the precious catalyst. |
At Loway Equipment, we’re committed to helping you optimize your processes with reliable and efficient filter press solutions.
Contact us today to learn more about how our filter presses can help improve your operations’ efficiency, productivity, and sustainability.
The Manufacturer Advantage: Tailored for Gigafactories
- Material Science:
We offer PVDF plates for high-temp/acid conditions and Glass-Reinforced PP for high-temp/alkaline (pH 14) environments.
- Automation:
Fully automatic washing, plate shifting, and cloth cleaning systems to minimize operator exposure to hazardous chemicals.
- DCS Integration:
Our PLC seamlessly connects to your central MES/SCADA for real-time production monitoring.
FAQ: New Energy Filtration
Have More Questions? Our technical team is ready to provide detailed, personalized guidance.
Q1: How do you guarantee "Iron-Free" operation?
We clad the main beam in Stainless Steel 304. We use special coated bolts, non-metallic chain guards, and polymer wear strips on the plate handles. This ensures that even if there is friction, no iron particles fall into your product.
Q2: Can your plates withstand pH 14 at 80°C?
Standard PP might soften. For these conditions (common in Lithium Hydroxide), we use Glass-Fiber Reinforced Polypropylene (R-PP) or PVDF plates, which maintain rigidity and chemical resistance at high temperatures.
Q3: What is the separation accuracy for Silicon powder?
We use precision monofilament cloths with a pore size down to 1-2 microns. Combined with the right feed pressure profile, we achieve >95% capture rate for fine Silicon Carbide (SiC) particles.
Q4: Do you offer automatic cloth washing? Sticky cathode materials often blind the cloth.
Yes. We provide high-pressure Automatic Cloth Washing systems (100 bar). A robotic spray bar travels between the plates, blasting away sticky residues like LFP or ternary precursors. This restores filtration speed without manual labor, ensuring consistent cycle times 24/7.
Q5: Can we expand the capacity of the press later if our production scales up?
Yes. We can design the frame with an “Expandable Head” (extra beam length). This allows you to start with fewer plates (e.g., 50 plates) and simply add more plates later (e.g., up to 80 plates) to increase capacity without buying a new machine. This is ideal for phased Gigafactory ramp-ups.
Q5: Can we expand the capacity of the press later if our production scales up?
Yes. We can design the frame with an “Expandable Head” (extra beam length). This allows you to start with fewer plates (e.g., 50 plates) and simply add more plates later (e.g., up to 80 plates) to increase capacity without buying a new machine. This is ideal for phased Gigafactory ramp-ups.
Q6: What filter cloth do you recommend for sub-micron precursor particles?
For ultra-fine particles (0.5 – 2 microns), we use specialized Multifilament or Satin-Weave cloths. These offer a tighter weave for high capture efficiency while still allowing for excellent cake release (“cake discharge”) compared to standard felt cloths. We can send sample swatches for your lab testing.
Loway Equipment Applications Across Industries
We are proud to have worked with clients from diverse industries, providing tailored filtration solutions that improve efficiency, reduce costs, and enhance operational performance.